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Phenalkamine Epoxy Hardener — Marine & High Humidity Coatings

Phenalkamine hardeners are the preferred curing agent for epoxy coatings applied in the high-humidity coastal environments of the UAE and Saudi Arabia.

Derived from cashew nut shell liquid (CNSL) and polyamines, phenalkamines provide exceptional tolerance to moisture during application, blush-free surface films, and outstanding adhesion to damp substrates — making them the industry standard for marine primers, waterproofing systems, and offshore coatings across the Arabian Gulf.

Technical specifications

PARAMETER SPECIFICATION TEST METHOD
Chemical ClassPhenalkamine (CNSL-based polyamine)—
AppearanceAmber to dark brown liquidVisual
Viscosity @ 25°C500 – 5,000 mPa·s (grade dependent)ASTM D445
Amine Value200 – 350 mg KOH/g (grade dependent)ASTM D2074
AHEW110 – 200 g/eq (grade dependent)Calculated
Colour (Gardner)≤ 14 maxASTM D1544
Density @ 25°C0.97 – 1.02 g/cm³ASTM D4052
Flash Point> 60°CASTM D93
Shelf Life12 months sealed, 5–30°C—
HS Code3824.99

Applications

  • Marine Anti-Corrosion Primers — Primary hardener for marine primers and topcoats on vessels, port structures, and offshore platforms operating in the Arabian Gulf and Red Sea.
  • Waterproofing & Damp Substrate Bonding — Exceptional adhesion to damp concrete and masonry — critical for waterproofing membranes, basement coatings, and infrastructure protection in UAE and Saudi Arabia where substrate moisture control is challenging.
  • Tank Linings & Immersion Coatings — Used in potable water tank linings where the coating system holds the required certification, chemical storage tank interiors, and sewage treatment plant coatings across GCC industrial facilities.
  • Protective Topcoats on Steel — Used in two-component epoxy finish coatings on structural steel in coastal UAE environments — resists amine blushing under high relative humidity (> 85% RH) common in Dubai and Abu Dhabi summers.
  • NEOM & Saudi Vision 2030 Projects — Phenalkamine-based systems meet the demanding environmental and durability specifications for mega-project coatings in Saudi Arabia — bridges, infrastructure, marine facilities, and industrial structures.
  • Pipe Coating & Pipeline Protection — Used in fusion-bonded and liquid-applied epoxy pipe coatings for GCC oil, gas, and water distribution pipelines requiring moisture-tolerant cure in field conditions.

Key properties

  • Moisture-tolerant cure — effective above 85% relative humidity
  • No amine blush or exudation on film surface
  • Excellent adhesion to damp concrete, steel, and wood
  • Outstanding chemical resistance in immersion service
  • Good flexibility combined with high film hardness
  • Low temperature curing capability (above 5°C)
  • Strong wetting of rusty and poorly prepared surfaces
  • Long pot-life suitable for large-area spray application
  • CNSL-based — partially bio-derived raw material
  • Compatible with all standard BPA liquid epoxy resins

Usage and recommendations

Typical mix ratio: 60–100 g per 100 g epoxy resin (EEW 190) — varies by specific phenalkamine grade. Always calculate from actual AHEW on the batch COA and the EEW of the epoxy batch. In GCC summer conditions (45°C+), pot-life is reduced by 40–60% from the 25°C datasheet values — mix smaller batches and work in early morning hours. Can be used with RAYPOXY YR-128 liquid epoxy resin. Contact Raykem technical team for formulation guidance specific to your application and substrate.

Packaging

  • 190 kg MS Barrel / Steel Drum
  • IBC 950–1,000 kg (on request)
  • Custom packaging available

Storage and shelf life

Store in sealed original containers at 5–30°C in a cool, ventilated area away from direct sunlight. Shelf life: 12 months from date of manufacture. Keep containers sealed when not in use — phenalkamines react with CO₂ and moisture on prolonged exposure.

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