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Powder Defoamer — Dry-Mix Mortar & Concrete Systems | GCC

Powder defoamers are spray-dried or absorbed silicone, mineral oil, or tri-isobutyl phosphate (TIBP) based defoaming agents supplied as free-flowing powders for incorporation into dry-mix mortar formulations.

When water is added on site, the powder defoamer redisperses and acts to break foam generated during mixing — preventing air entrainment that would reduce the density, compressive strength, and waterproofing performance of tile adhesives, self-levelling screeds, grouts, and repair mortars used across GCC construction projects.

Technical specifications

PARAMETER SPECIFICATION TEST METHOD
Types AvailableSilicone powder, mineral oil powder, TIBP-based powder—
AppearanceFree-flowing white to off-white powderVisual
Active Defoamer Content50 – 100% (on carrier)—
CarrierSiO₂, starch, or perlite (grade dependent)—
Particle Size< 100 μmSieve
Moisture Content≤ 3.0 %—
Typical Addition Level0.1 – 0.5% on dry mix weight—
Shelf Life12 months sealed, < 30°C—
HS Code3402.90

Applications

  • Tile Adhesive & Tile Grout — Controls foam generated during the high-shear mixing of tile adhesives on GCC construction sites — preventing air pockets in the adhesive bed that would reduce contact area with the tile and compromise bond strength.
  • Self-Levelling Underlayments — Eliminates macro-foam bubbles in pump-applied self-levelling compounds that would burst and leave pinholes on the surface — critical for the smooth finish required under resilient and ceramic flooring.
  • Cementitious Waterproofing Systems — Prevents air entrainment in 2K and 1K cementitious waterproofing coatings — air voids in waterproofing reduce the barrier to water ingress and create pathways for capillary absorption in GCC water features, podium decks, and wet areas.
  • Concrete Repair Mortars — Controls foam in hand-applied and pumpable concrete repair systems — excessive air reduces compressive strength and bond to parent concrete on GCC infrastructure and building repair projects.
  • Renders & Machine Plaster — Prevents foam generation in machine-applied renders during high-speed pumping and spraying on GCC building facades.

Key properties

  • Free-flowing powder — pre-mixed into dry formulation at factory
  • Redisperses on site when water is added — no liquid dosing required
  • Silicone types: highly effective at low levels (0.1–0.2%)
  • TIBP types: effective in cementitious systems, no silicone interference
  • Does not affect setting time or compressive strength at recommended levels
  • Compatible with HPMC, RDP, starch ether, and standard dry-mix additives
  • Broad pH stability in alkaline cement environments (pH 11–13)
  • Single-pack convenience — no separate liquid additive required

Usage and recommendations

Add to dry blend at 0.1–0.3% on total dry mix weight. For self-levelling and pumpable systems where foam is most problematic, use at 0.3–0.5%. Silicone powder defoamers are most effective but can interfere with adhesion in over-dosage — test carefully. TIBP-based powder defoamers are preferred in systems where silicone compatibility is a concern. In GCC summer conditions, site mixing with hot water (> 40°C) can increase foam generation — consider slight increase in defoamer loading for summer production. Contact Raykem for grade selection.

Packaging

  • 25 kg Multi-Wall Paper Bags
  • 500 kg Supersacks

Storage and shelf life

Store in sealed bags below 30°C in a dry warehouse. Avoid moisture — powder defoamers can cake and lose activity on moisture uptake. Shelf life: 12 months.

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