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RDP — Redispersible Polymer Powder for Dry-Mix Mortars | GCC

Redispersible Polymer Powder (RDP) is a spray-dried vinyl acetate-ethylene (VAE) or vinyl acetate-versatate (VAc-VeoVa) copolymer that redisperses in water to form a stable polymer emulsion within dry-mix mortar systems.

RDP is the critical performance additive in tile adhesives, EIFS (External Insulation Finishing Systems), self-levelling underlayments, repair mortars, and flexible waterproofing systems across GCC construction markets — where the extreme thermal cycling of the Gulf climate demands superior bond strength, flexibility, and crack resistance in cementitious systems.

Technical specifications

PARAMETER SPECIFICATION TEST METHOD
Chemical TypeVAE or VAc-VeoVa spray-dried copolymer—
AppearanceFree-flowing white to off-white powderVisual
Bulk Density400 – 550 g/LISO 60
Particle Size (D50)80 – 120 μmLaser diffraction
Ash Content (SiO₂ antiblocking agent)8 – 12 %ISO 3451-1
Minimum Film Formation Temp (MFFT)0 – 5°CISO 2115
Glass Transition Temperature (Tg)0 – +10°C (flexible grade)DSC
Tg (high-strength grade)+15 – +25°CDSC
Moisture Content≤ 2.0 %Karl Fischer
RedispersibilityComplete in water — stable emulsion—
Shelf Life12 months in sealed bags, < 30°C—
HS Code3905.99

Applications

  • Tile Adhesive — Class C2TE & C2S2 — RDP is the key additive that upgrades cementitious tile adhesives from C1 (standard) to C2 (improved) and C2TE (deformable, extended open time) classification per ISO 13007.
  • EIFS & External Insulation Systems — Provides flexibility and crack resistance to the base coat and finish coat in EIFS systems applied on polystyrene and mineral wool insulation boards — essential for facade energy-efficiency upgrades across GCC commercial and residential projects.
  • Self-Levelling Underlayments — Improves adhesion, flexibility, and crack bridging in pump-applied self-levelling floor screeds for GCC commercial construction where rapid installation and flat substrate are required.
  • Flexible Waterproofing (2-Component) — In 2K cementitious waterproofing systems, RDP contributes polymer binder to the powder component — when mixed with the emulsion component, produces a flexible waterproofing membrane for GCC bathrooms, roofs, and water features.
  • Tile Grout & Joint Fillers — Improves flexibility, stain resistance, and colour retention of cementitious grouts — critical in GCC exterior applications where high UV and thermal cycling cause joint movement.
  • Repair Mortars & Concrete Patching — Polymer-modified repair mortars using RDP provide superior bond to existing concrete and resistance to the aggressive GCC coastal environment — Abu Dhabi, Dubai, Doha, Kuwait City, Muscat.

Key properties

  • Improves flexural strength and deformability of cementitious mortars
  • Increases adhesion tensile strength on ceramic, porcelain, and natural stone
  • Extends open time in tile adhesives — important for large format tile work
  • Reduces water absorption of hardened mortar
  • Improves crack bridging and thermal cycle resistance — critical for GCC climate
  • Provides hydrophobicity in waterproofing mortar systems
  • Compatible with HPMC, starch ether, and all standard dry-mix additives
  • Does not affect setting time significantly at recommended addition levels

Usage and recommendations

Typical addition in tile adhesive: 1.5–5.0% on total dry mix weight. In EIFS base coat: 2–4%. In self-levelling: 0.5–2.0%. In flexible waterproofing: 3–8% powder component. In GCC climate conditions, higher RDP loading improves crack resistance under thermal cycling (ΔT can exceed 60°C in Gulf facades). Always store in sealed bags — RDP is moisture-sensitive and will agglomerate and lose redispersibility if exposed to humidity. Contact Raykem for grade selection (Tg, flexibility class) for your specific GCC application.

Packaging

  • 25 kg Multi-Wall Paper Bags (PE inner liner)
  • 500 kg Supersacks
  • Custom packing on request

Storage and shelf life

Store in original sealed bags at < 30°C in a dry, covered warehouse. Protect from moisture — RDP absorbs water and loses free-flowing character and redispersibility. Shelf life: 12 months. FIFO rotation essential in GCC warehouses where humidity can be high.

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